Reliability Engineer, Energy Storage

3 weeks, 6 days ago
Full-time
Senior
DevOps and Infrastructure
Redwood Materials

Redwood Materials

Redwood Materials focuses on creating a sustainable and closed-loop domestic supply chain by recycling and refining lithium-ion batteries, as well as remanufacturing their core components, anode and cathode, to address the growing demand for these mate...

Industrial Conglomerates
251-1K
Founded 2017
$3800M raised

Description

  • Define and own the reliability strategy for hardware products with complex PCBAs and electromechanical systems.
  • Plan and execute reliability tests including HALT, thermal cycling, vibration, drop, humidity, ingress protection (IP), and power cycling.
  • Collaborate with cross-functional teams to define design-for-reliability (DfR) requirements and drive root cause analysis for test failures.
  • Track reliability KPIs and provide reliability insights to guide design improvements and product decisions.
  • Develop accelerated life test models and support FMEA and DFMEA processes.
  • Analyze reliability data using Weibull, log-normal, and other statistical models to predict field performance.
  • Work with engineering teams to establish reliability gates across program stages A/B/C/D.
  • Support failure analysis efforts using tools such as X-ray, cross-sectioning, and SEM/EDX to identify failure mechanisms in PCBAs.
  • Contribute to continuous improvement of reliability processes, lab capabilities, and test methodologies.
  • Author reports and document findings.

Requirements

  • Bachelor’s or Master’s degree in Electrical Engineering, Mechanical Engineering, Materials Science, or a related field.
  • 5+ years of experience in hardware reliability engineering, preferably in energy, EV, consumer electronics, or aerospace.
  • Deep knowledge of electronic and mechanical failure mechanisms, including solder fatigue, corrosion, delamination, sealing failures, thermal expansion mismatch, and material fatigue.
  • Proficiency in statistical analysis tools such as Minitab, JMP, or Python.
  • Experience with reliability lab equipment and test setup design.
  • Knowledge of reliability warranty analysis and reliability prediction methods.
  • Working knowledge of failure analysis techniques such as optical microscopy, SEM, CSAM, X-ray, cross-sectioning, and EDX.
  • Experience with reliability testing in real-world conditions, including electrical and mechanical failure modes.
  • A passion for sustainability and improving the world.
  • Preferred experience in a fast-paced, dynamic hardware development environment.

Benefits

  • California pay range of $122,500 to $192,500 USD.
  • Full-time position.
  • Compensation commensurate with experience.

Interested in this position?

Apply directly on the company website

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