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Staff Design Engineer

1 hour, 7 minutes ago
United States
Full-time
Senior
Hardware Engineer
IoT and Embedded Systems
Apply Now
Archer

Archer

Archer Technologies provides enterprise governance, risk, and compliance solutions through the Archer SmartSuite framework. Additionally, Archer is designing and developing electric vertical takeoff and landing aircraft for urban air mobility networks....

Construction & Engineering
251-1K
Founded 2018
View All Jobs 32

Description

  • Lead the design and development of integrated thermal lubrication systems from concept through production implementation.
  • Design and specify pumps, filters, heat exchangers, pressure relief valves, and related components.
  • Develop system architectures that optimize thermal management and lubrication performance.
  • Create detailed CAD models, technical drawings, and system specifications.
  • Collaborate with manufacturing teams to ensure designs are optimized for production.
  • Perform 1D system modeling and simulation using tools such as GT-Power, AMESim, or MATLAB/Simulink.
  • Conduct thermal and fluid flow analysis to validate system performance.
  • Use CFD analysis, preferably StarCCM+, to optimize component and system designs.
  • Design and develop custom lubrication test equipment and fixtures.
  • Plan and execute component- and system-level testing, analyze results, and implement improvements.
  • Provide technical guidance and mentorship to junior engineers.
  • Work with cross-functional teams including propulsion, manufacturing, aerodynamics, and development test teams.
  • Support design reviews, supplier technical discussions, DFMEA, reliability assessments, and certification documentation.

Requirements

  • Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or a related technical field.
  • 5+ years of experience in fluid systems, lubrication systems, or thermal management design.
  • Proven experience taking systems from concept through production.
  • Proficiency in CAD modeling software such as NX, Creo, or similar, including 2D drawings.
  • Strong experience with 1D modeling tools such as GT-Power, AMESim, or MATLAB/Simulink.
  • Understanding of fluid mechanics, heat transfer, and thermodynamics principles.
  • Knowledge of manufacturing processes for fluid system components.
  • Strong analytical and problem-solving skills with attention to detail.
  • Excellent written and verbal communication skills.
  • Ability to work effectively in a fast-paced, collaborative environment.
  • Self-motivated with the ability to manage multiple projects simultaneously.
  • Willingness to travel as needed for testing and supplier visits.
  • Commitment to safety-first engineering practices.
  • CFD experience with StarCCM+ or similar software packages (preferred).
  • Aerospace or aviation industry development experience (preferred).
  • Experience with lubricant formulation and development (preferred).
  • Knowledge of aerospace certification processes such as FAA/EASA (preferred).
  • Experience with electric vehicle or hybrid vehicle lubrication systems (preferred).
  • Advanced degree in a relevant engineering discipline (preferred).
  • Experience with data acquisition systems and test automation (preferred).

Benefits

  • Base salary range of $172,000 to $225,000.
  • Reasonable accommodations for applicants with disabilities or sincerely held religious beliefs.
  • Equal Opportunity employer committed to diversity and inclusivity.
  • Work visa sponsorship is not available for this position.

Interested in this position?

Apply directly on the company website

Apply Now

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